Energy and exergy analysis for a laboratory-scale closed-loop spray drying system: Experiments and simulations

Improving exergy efficiency is crucial to the drying process, especially in reducing costs and carbon dioxide emissions. A closed-loop drying system with a condenser-reheater system was built and analyzed using a numerical simulation to explore the optimal drying conditions, such as inlet air temperature and the air flow rate. Heat-loss coefficients in the simulation were fitted to experimental measurements. The study found that increasing the inlet temperature led to an increase in energy inflow and exergy loss in the system. With an increase in air flow rate from 0.005 to 0.01 kg/s, the exergy loss of the chamber decreased (0.07–0.04 kW), and the exergy efficiency increased (69–92%). The exergy loss was mainly concentrated in the drying chamber, that is, the drying process, and the newly connected condenser and reheater had good exergy efficiencies, exceeding 60%.