Hygrothermal effects on the durability of resin‐infused thermoplastic E‐glass fiber‐reinforced composites in marine environment

Abstract This paper presents a comparative assessment of hygrothermal effects on the mechanical and thermomechanical properties of resin‐infused thermoplastic E‐glass fiber‐reinforced composites (FRC) in the marine environment. The thermoplastic FRCs were immersed in seawater at two different aging temperatures, that is, 35 and 70°C. The quasi‐static tests were conducted on unaged and aged FRCs, followed by scanning electron microscopy (SEM) to determine the effect of the marine environment on the mechanical properties and damage progression. The specimens immersed at 70°C showed a significant drop of 46.7%, 39.7%, 22.6%, and 16% in mechanical properties (tensile, compression, flexural, and ILSS) mainly due to plasticization, matrix cracking, and fiber/matrix debonding. The specimens immersed at 35°C showed a reduction in tensile, compressive, and flexural strength of 10%, 14.7% and 1.9% respectively, with no significant effect on ILSS. In addition, dynamic mechanical analysis (DMA) reveals that prolonged aging induces an increase in glass transition temperature due to polymerization reactions. This work is intended to reveal the effect of extreme marine environment on the resin‐infused thermoplastic FRC and to provide a useful reference for their potential structural applications in the marine industry. Highlights Influence of aging conditions on the long‐term performance of FRCs. Hygrothermal aging leads to an increase in the glass transition temperature. The marine environment degrades mechanical properties of FRCs by up to 50%. Matrix cracking and fiber‐matrix debonding evolved as dominant failure modes.