An Experimental Study on the Effectiveness of the Backward-Facing Step Technique on Small-Scale Horizontal-Axis Wind Turbine Rotor Blades

The aim of this research work was to explore how modifying the design of small-scale HAWT rotor blades through the backward-facing step technique affects their efficiency under varying wind speeds. The study involved altering step parameters such as location, length, and depth to create four distinct stepped blade shapes and enhance the aerodynamic performance of a rotor with a diameter of 280 mm. A specific blade profile, NREL S822, was selected to meet both aerodynamic and structural criteria. The rotor models were examined at a Reynolds number of 4.7 × 104 for wind speeds between 8.5 and 15.5 m/s and tip-speed ratios between 2 and 5. The experimental results indicated that for certain geometric step parameter values, the efficiency of the rotor model (B3) increased by approximately 47% compared to the base model (B1), particularly for tip-speed ratios lower than around 3.2. However, beyond this point, the rotor efficiency dropped significantly, reaching approximately 60% in one case. Additionally, a hybrid rotor model (B6) was generated by combining the shape of the rotor model (B4) with the most efficient rotor model from the literature, generated using the leading-edge wavy shape technique. This hybrid rotor model enhanced rotor efficiency for specific values of tip-speed ratio and also ensured its smoother operation. Overall, the rotor model (B2), distinguished by smaller step parameter values and a shift as well as broadening of the power coefficient curve towards lower tip-speed ratio values, exhibited a higher peak power coefficient, approximately 1.4% greater than the base rotor (B1). This increase occurred at a lower tip-speed ratio, allowing the rotor to operate with higher efficiency across a broader range of tip-speed ratios.