Multi-stack Polymer electrolyte Membrane Fuel Cell (PEMFC) systems are increasingly adopted in heavy-duty mobility to overcome the power limitations and thermal instability of single-stack configurations. However, the overall energy efficiency, hydrogen utilization, and thermal behavior of multi-stack fuel cell trucks are highly dependent on the applied Power Management System (PMS). In this study, high-fidelity, system-level dynamic model of multi-stack fuel cell truck was developed using Matlab/SimscapeTM, and three PMS approaches (rule-based control, state-machine control, and fuzzy logic control) were comparatively evaluated. The analysis includes coolant temperature regulation, hydrogen consumption, battery State of Charge (SoC) dynamics, and the parasitic power demand of Balance of Plant (BoP) components. Results show that the fuzzy logic PMS provides the most balanced operating profile by smoothing transient fuel cell loading and actively leveraging the battery during high-demand periods. In the thermal domain, the fuzzy logic PMS reduced temperature overshoot by up to 61.20%, demonstrating the most stable thermal control among the three strategies. Hydrogen consumption decreased by 3.08% and 0.89% compared with the rule-based and state-machine PMS, respectively, while parasitic power consumption decreased by 7.12% and 3.32%, confirming improvements in overall energy efficiency. TOPSIS-based multi-criteria decision analysis further showed that the fuzzy logic PMS achieved the highest closeness coefficient (0.9112), indicating superior system-level performance. These findings highlight the importance of PMS design for achieving energy-optimal and thermally stable operation of multi-stack PEMFC trucks and provide practical guidance for future control strategies, heavy-duty mobility applications, and next-generation hydrogen powertrain optimization.
Yun et al. (Sat,) studied this question.