Engineering the next generation of MXenes: challenges and strategies for scalable production and enhanced performance

Two-dimensional nanomaterials, such as MXenes, have garnered significant attention due to their excellent properties, including electrical conductivity, mechanical strength, and thermal stability. These properties make them promising candidates for energy storage and catalysis applications. However, several challenges impede their large-scale production and industrial application. Issues such as high production costs, safety concerns related to toxic etching agents, instability in oxidative environments, and the complex synthesis process must be addressed. In this review, we systematically analyze current methodologies for scaling up MXene production, focusing on the synthesis and etching of MAX phases, delamination strategies, and the production of MXene derivatives. We explore strategies for overcoming challenges like aggregation, oxidation, and cost, presenting optimization techniques for enhancing electrochemical performance and stability. The review also discusses the applications of MXenes in batteries and supercapacitors, emphasizing their potential for large-scale use. Finally, we provide an outlook on future research directions for MXene to develop safer and more cost-effective production methods to improve the performance of MXene in order to realize its commercial potential in energy technologies.