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A teaching-playback robot manipulator system whereby the user controls the manipulator through a teaching pendant has been used widely in industrial applications. Kinematic singularity issue becomes an important problem in the control of robot with a teaching-playback system. In this paper, we propose and investigate three singularity avoidance methods for a teaching-playback robot manipulator system. Nonredundancy singularity avoidance (NRSA) attempts to reduce both the position and orientation errors of the end-effector with the same priority. Redundancy singularity avoidance (RSA) attempts to reduce the position error of the end-effector with the first priority and reduce the orientation error of the end-effector with the second priority; Both NRSA and RSA are based on a modification of a Jacobian matrix. Point-to-point singularity avoidance (PTPSA) makes the end-effector pass through a singular region based on joint-interpolated control without maintaining the position and orientation of the end-effector. Experimental case studies are developed to investigate the manipulator performance when the end-effector approaches the wrist and shoulder singularity. The maximal end-effector trajectory error and users' feelings are statistically evaluated and analyzed in the experiment. The results of the experiment show the effectiveness and practice of the proposed methods.
Huang et al. (Wed,) studied this question.