An Effective Barrier Coating Technology Against Premature Bolt Failures in Underground Mines

Abstract Significant safety and economic consequences accompany the premature failure of bolts, posing sustainability challenges for mining operations. Previous studies have indicated that hydrogen-induced stress corrosion cracking (HISCC), primarily influenced by microbial activities termed microbiologically influenced stress corrosion cracking (MISCC), stands as a major contributor to the premature failure of bolts in underground mines. Presently, an effective mechanism to mitigate these premature failures is lacking. In this study, multiple commercially available coatings undergo testing to assess their susceptibility and suitability in preventing HISCC and MISCC. Additionally, a purpose-developed coating is examined. The results reveal that the tested commercially available coatings either fail to prevent these types of corrosion or are unsuitable for the intricate conditions within underground mines. The laboratory results show the coating has a significant anti-acidic corrosion and anti-MISCC performance. Conversely, the coating formulated in this study successfully averts both MISCC and HISCC, proving its applicability within the complex geological environments prevalent in mines. This breakthrough offers a promising solution to mitigate premature bolt failures in complex underground geological environments. The developed coating presents a viable way forward for enhancing safety, reducing economic losses, and improving the overall sustainability of mining operations.