Towards High-Performance AEM Water Electrolyzers: Transitioning from PGM to Low-PGM and PGM-Free Electrocatalysts

Hydrogen, known for its high gravimetric energy density and low environmental impact, is widely regarded as a promising low-carbon energy carrier. The production of hydrogen via water electrolysis offers a valuable opportunity to efficiently utilize renewable energy resources – both as a storage and transport medium and to produce hydrogen that is a crucial feedstock for multiple industrial and manufacturing applications. Among various water electrolysis technologies, anion exchange membrane water electrolyzers (AEMWEs) are notable for their distinct and advantageous features. Their alkaline operational environment significantly reduces corrosion, allow for the possibility to use catalysts and cell component materials that are earth abundant and cost effective. Moreover, the use of anion exchange membranes (AEMs) as the electrolyte and zero-gap design enhance operational efficiency and hydrogen production rates compared to traditional alkaline electrolyzers. These benefits position AEMWEs as a compelling solution for efficient, cost-effective large-scale hydrogen production. To date, the development of lower-cost AEMWEs has been hindered by several challenges. A critical issue is the activity and durability of catalysts, particularly those that are platinum group metal (PGM)-free. This leads many researchers and electrolyzer manufacturers to lean on PGM catalysts at both the anode and cathode. These catalysts, while effective, significantly increase the cost and complexity of the system, posing a barrier to widespread adoption and commercialization of AEMEL technology in the burgeoning hydrogen economy. PGM-free anodes have been demonstrated for the AEMWE, but there have been fewer PGM-free options for the cathode. This study assessed the performance and durability of various low-PGM and PGM-free electrocatalysts for the oxygen evolution (OER) and hydrogen evolution (HER) reactions. We focused on Lanthanum Strontium Cobalt (LSC), Nickel Ferrite (NiFeOx), and Lead Ruthenate (PbRuOx) for the OER at the anode, and Nickel Molybdenum (NiMo), Nickel Rhenium (NiRe), and a low-PGM PtNi for the HER at the cathode. Furthermore, the performance of the NiMo HER catalyst was enhanced by optimizing the physical properties of both the catalyst powder and the electrodes. These experimental results offer crucial insights into developing PGM-free AEM water electrolyzer systems, marking a progressive step towards their commercial feasibility.