Residual Stress Measurement across the Scales

Abstract Residual stresses are unavoidable in heat treatment and surface engineering and their presence can be advantageous or disastrous for the performance of components. Residual stresses cannot be measured directly, but are determined from strain measurements, either non-destructively from diffraction-based methods, or destructively from relaxation-based methods. In this presentation, three examples of stress determination from strain measurements showcase some of the possibilities. In the first example lattice strains are determined with energy dispersive analysis with synchrotron radiation in relation to the phase fraction during martensite formation in a soft martensitic stainless steel. The second example shows synchrotron lattice determination with energy dispersive analysis during in-situ tensile loading of super martensitic stainless steel containing reverted austenite. The third example concerns determination of residual stresses in internally oxidized bulk metallic glass with laboratory X-ray diffraction analysis of lattice strains and displacements by stress relaxation during incremental ring-core excavation of micron-scale columns with focused ion beam milling in an SEM.