Research on thermal-solid coupling behavior of drum brake under emergency braking on slopes

Abstract When a truck makes emergency braking while driving on a slope, the transient impact force generated can easily cause personal injury to passengers and damage the vehicle’s braking system. In order to study the working state of the brake under this working condition, the ANSYS finite element thermal-solid coupling transient analysis method was used to establish the mechanical model and finite element model of the vehicle and brake under the slope emergency braking state, showing the temperature field and stress field distribution rules and interactions of the drum brake under this working condition, and compared with the flat road emergency braking condition. The results show that the maximum temperature of the brake reaches 184.26°C during emergency braking, and the stress field and temperature field are strongly coupled in two directions, which can easily lead to uneven wear of the linings and a reduction in the fatigue life of the brake.