Enhancing concrete durability and strength: An innovative approach integrating abrasion and cement slurry treatment for recycled coarse aggregates

Abstract This study introduces a novel approach to enhance the durability and strength of concrete by integrating abrasion and cement slurry treatments on surface‐treated recycled coarse aggregates (STRCA). Initial abrasion treatment removes aged mortar from the recycled coarse aggregate (RCA) surface, while subsequent cement slurry modification provides a fresh surface, reinforcing the bond with the concrete matrix. Through detailed material analyses including x‐ray diffraction, scanning electron microscopy, and energy‐dispersive x‐ray, microstructural changes are evaluated alongside compressive strength, drying shrinkage, electrical resistivity, and chloride ion penetration of STRCA‐based concrete. Results indicate significant improvements in mechanical properties and durability as the treatments eliminate mortar and enhance the interfacial connection with cement paste. Notably, a substantial 29.37% strength enhancement is observed at 25% replacement (STRCA 25), demonstrating treatment efficacy. While a reduction of 11.58% occurs at 100% replacement (STRCA 100), up to 75% replacement shows minimal strength loss, with optimal enhancements at 50% replacement. Additionally, STRCA concrete exhibits lower drying shrinkage (11%–20% reduction) and increased electrical resistivity (28%–36% rise), indicating improved durability at 100% replacement. Enhanced resistance to chloride ion penetration is also evident, with a 22%–28% increase at 100% replacement compared to conventional RCA. Overall, this study highlights the effectiveness of dual treatments for enhancing concrete properties using STRCA.