High-strain rate deformation of aluminum during the Taylor test

The aim of the study is to develop a methodology for assessing changes in the microstructure of aluminum under dynamic deformation in a rather wide range of the strain rate and strain degree. The distribution of the microstructure and the strength properties in the cross-section of pure aluminum samples (A99) after dynamic deformation according to the Taylor test were studied. The tests were carried out at room temperature using a PG-20 light-gas cannon, at sample throwing speeds of 127 and 165 m/sec. An interference microscope (Leica IM DRM) and a scanning electron microscope (Jeol JSM-6490) were used to study the aluminum microstructure; the microhardness measurements were carried out on an HVS-1000 device to study the uniformity of the strain distribution in samples. It is shown that three characteristic areas can be distinguished in aluminum samples after Taylor test: the elastic deformation zone, the plastic deformation zone, and the zone of severe plastic deformation, which is located in the area of collision of the sample with a steel barrier. It is shown that dynamic deformation reduced the grain structure from 1 – 1.1 mm to 2.5 – 3 μm at high impact velocities. An elongated grain shape is observed in the collision zone. The proposed method provided determination of the critical strain degree necessary for the onset of grain fragmentation and allowed us to explain the formation of zones of weak and severe plastic deformation. It is shown that the critical strain degree corresponding to the beginning of grain fragmentation increases from 0.18 to 0.21 with an increase in the throwing speed of the sample from 127 to 165 m/sec. In the zone of weak deformation, plastic deformation proceeds by intragrain riveting and the initial stages of grain fragmentation. In the zone of severe plastic deformation, a fine-grained microstructure is formed, which leads to an increase in the microhardness of aluminum in accordance with the Hall – Petch equation.