Lightweighting in the automotive industry as a measure for energy efficiency: Review of the main materials and methods

The increasing emissions of greenhouse gases (GHG) and pollutants like particulate matter and nitrogen oxides (NOx) have led to environmental concerns. Hybrid and electric powertrains are being introduced as means to reduce pollutant emissions, especially at the local level. Additionally, the finite availability of fossil fuel sources, which are used to produce gasoline and diesel, highlights the need for alternative technical solutions. One approach to partly address these issues is lightweighting, which involves reducing the weight of vehicles to minimize their impact during the use phase. Mathematical models are employed to simulate the longitudinal dynamics of vehicles and estimate the energy required to accomplish driving missions. Appropriate metrics have been developed to quantify energy-saving effects that, in addition, can support the decision making, design, and development phase of future vehicles. To facilitate this process, it would be useful to build a database of ERV (Energy Reduction Value) and FRV (Fuel Reduction Value) figures derived through a unified procedure. Such a database would be useful in evaluating the effectiveness of vehicle lightweighting and its impact on energy consumption and pollutant emissions. The last phase of the analysis is the assessment of the overall reduction in the environmental impact of the vehicle throughout its life cycle by using the LCA (Life Cycle Assessment) approach. From this study, it was possible to conclude that lightweighting can be an appropriate solution to improve the energy efficiency of vehicles and that appropriate metrics, can support the development of new car models. The potential to integrate enhanced energy efficiency, lower emissions, and higher safety features into our everyday vehicles would represent a significant advancement in the automotive industry. There is a gap in the scientific literature on the effects of lightweighting on vehicle dynamics and energy usage which deserves to be investigated.