Abstract Stress distributions and deformation of adhesive butt joints are analyzed by elastoplastic finite element method when the joints of dissimilar shafts are subjected to external bending moments. The effects of ratio of Young’s moduli for adherends to that for an adhesive and the adhesive thickness on the interface stress distribution are investigated. Joint strength is predicted by using the elastoplastic interface stress distributions. As the results, it is found that the singular stress at the edge of the interfaces increases with an increase of the ratio of Young’s moduli. Measurement of strains in joints and experiments on joint strength were conducted. The numerical results are in fairly good agreement with the experimental results. It is observed that the joint strength of dissimilar shafts are smaller than that of similar shafts. A fracture of dissimilar adhesive shafts occurred from the interface of the adherend with smaller Young’s modulus. It is seen that joint strength increases as the adhesive thickness increases.
Sawa et al. (Sun,) studied this question.