A Study on the Improvement in Response Characteristics of an Electromagnetic Brake Through Electromagnetic Balance-Based Structural Design and Shim Plate Application

This study proposes an electromagnetic balance-based structural design and shim plate application to improve the response characteristics of an electromagnetic brake. Electromagnetic brakes typically experience response delay due to inductive effects and residual magnetic flux after power-off. To address this issue, the inner and outer thicknesses of the stator were parameterized to achieve balanced magnetic flux distribution, and a non-magnetic shim plate (SUS 304) was applied to reduce residual flux within the electromagnet. Finite element analysis (FEA) was conducted to evaluate the influence of structural parameters on the magnetic flux balance and attractive force. The optimized stator geometry provided a stable electromagnetic balance, and the shim plate effectively reduced the response delay and improved the overall response performance compared with the conventional design. These findings demonstrate that the proposed electromagnetic balance design combined with shim plate application is an effective approach to enhance the reliability and control responsiveness of electromagnetic brakes, with potential applicability to robotic and industrial actuator systems.