Study on the Mechanism of Phosphorus/Fluorine Immobilization and Artificial Soil Formation During Co-Pyrolysis of Phosphogypsum and Phosphorus Tailings

Phosphogypsum (PG) and phosphorus tailings (PT) are bulk solid wastes generated by the phosphorus chemical industry whose stockpiling poses significant environmental risks and represents a waste of resources. To achieve the goals of “treating waste with waste” and large-scale disposal, this study proposes a technical pathway involving the co-pyrolysis of phosphogypsum and phosphorus tailings to produce artificial soil-like materials. The effects of raw material ratio, pyrolysis temperature and duration, and biomass addition on the speciation transformation, leaching toxicity, and matrix characteristics of phosphorus (P) and fluorine (F) in the products were systematically investigated. Characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM), were employed to elucidate the synergistic immobilization mechanism. The results indicate that under optimized conditions (PG:PT mass ratio of 6:4, pyrolysis temperature of 800 °C, duration of 2–3 h, and biomass addition of 20%–30%), the active forms of harmful elements in the product were significantly reduced. The proportion of water-soluble fluorine decreased from ~39% in raw phosphogypsum to less than 3%, with apatite phosphorus becoming the dominant form of phosphorus. Mechanistic studies reveal that the immobilization process follows a “multi-pathway synergy” mechanism: thermal activation promotes the in situ formation of thermodynamically stable fluorapatite through the reaction of Ca2+, PO43−, and F− (chemical fixation); iron/aluminum oxides in phosphorus tailings and the biochar derived from added biomass provide adsorption sites for surface complexation (physicochemical fixation); and the melting of silicon–aluminum components forms an amorphous silicate network that physically encapsulates pollutant microcrystals. This study provides crucial theoretical foundations and process parameters for the synergistic disposal and soil-like resource utilization of phosphogypsum and phosphorus tailings, demonstrating significant environmental and economic benefits.