Plant layout significantly influences manufacturing performance by optimizing the placement of machines and resources to enhance output and minimize operational costs. We redesigned the layout for the steaming line of a food manufacturing facility to improve line efficiency and labor productivity without compromising product quality. We used the define-measure-analyze-design-verify six sigma methodology to identify problems and develop solutions. Layout modifications were validated using ProModel 2016. Results demonstrated reduced process bottlenecks and improved workflow. The results offered actionable insights into food manufacturing and similar industries, promoting the adoption of data-driven, technology-enabled approaches to enhance operational efficiency and productivity.
Reyes et al. (Tue,) studied this question.