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March 19, 2026Polymers0 citationsOpen Access

3D-Printed Anode for Power Generation and Wastewater Treatment in Microbial Fuel Cells

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ARAlfredo V. Reyes-AcostaNONatalia Orozco-OrdieresECEtelberto Cortez-Quevedo

Key Points

  • The aim is to improve energy generation and wastewater treatment in microbial fuel cells by optimizing anode design using 3D printing.
  • Manufactured conductive anodes with various pore sizes via 3D printing.
  • Evaluated the electrical energy generation and wastewater treatment performance.
  • Measured metrics including power density, coulombic efficiency, and chemical oxygen demand removal.
  • Maximum power density observed was 14.94 mW/m2 for a 2.3 mm pore size anode.
  • Coulombic efficiency reached 4.87 ± 0.56%.
  • Chemical oxygen demand removal efficiency was 86.98 ± 1.89% for anode with 1.6 mm pore size.
  • Lowest internal resistance recorded was 1246.44 Ω for the anode with 2.3 mm pore size.

Abstract

Microbial fuel cells (MFCs) are an emerging technology that converts the chemical energy stored in organic substrates into electrical energy using microorganisms as catalysts. However, their performance is often limited by the anode design and architecture. To address this, conductive anodes with well-defined pore sizes were manufactured via 3D printing and evaluated for electrical energy generation and wastewater treatment in microbial fuel cells. The maximum power density, coulombic efficiency, and accumulated biomass observed were 14.94 mW/m2, 4.87 ± 0.56%, and 0.186 ± 0.025 g, respectively, for the anode with a 2.3 mm pore size. The maximum chemical oxygen demand (COD) removal efficiency was 86.98 ± 1.89% for the anode with a pore size of 1.6 mm. However, this difference was minimal and not significant compared to the anode with a 2.3 mm pore size, which achieved 85.77 ± 2.31%. Additionally, the lowest internal resistance observed was 1246.44 Ω, corresponding to the MFC equipped with the anode with a pore size of 2.3 mm. Taken together, these results indicate that, when using 3D-printed anodes with controlled architectures, an intermediate pore size, neither too large nor too small, provides an adequate balance between electrochemical performance and efficient wastewater treatment in microbial fuel cells.

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Cite This Study

Reyes-Acosta et al. (2026) studied this question.

synapsesocial.com/papers/69bb9257496e729e6297f85chttps://doi.org/10.3390/polym18060725
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