This article proposes a calibration method combining line chromatic confocal and 3D point cloud processing to solve surface damage and low efficiency in traditional roughness sample calibration. Line chromatic confocal sensors scan roughness samples to obtain dense point clouds. We propose a back projection mechanism, the adaptive density-based spatial clustering of applications with noise statistical outlier removal (BPM-ADBSCAN-SOR) algorithm that utilizes the ADBSCAN and SOR algorithms to address outlier noise and near-field noise in low-resolution point clouds, respectively, and then employs bounding boxes to crop the original high-resolution point cloud, thereby achieving multi-scale noise removal and point cloud clustering. We propose a Steady-State Confidence-Weighted Robust Gaussian Filtering (SSCW-RGF) algorithm, which calculates the range of the steady-state region, designs a steady-state region credibility weighting function to apply a weighted correction to the baseline fitting results, and then incorporates M-estimation theory to develop a robust Gaussian filtering algorithm weighted by steady-state region credibility, thereby mitigating the impact of outliers on Gaussian baseline fitting. Experiments verify the system accuracy: repeatability standard deviation is 0.0355 μm, relative repeatability error 0.3984%. Compared with reference block nominal values, the maximum absolute error is −0.745 μm, meeting specification tolerance. Compared with the contact profilometer, the maximum absolute error is 0.050 μm, the maximum relative error is +4.5%, and the calibration efficiency is improved by 90%. It provides a new approach for surface roughness calibration
Guo et al. (Sat,) studied this question.