With the accelerated transformation of green shipping and the advancement of ship electrification, lithium-ion batteries have become the core solution for ship propulsion due to their advantages of high energy density and zero emission. Efficient thermal management serves as a key technical support to ensure the safe and stable operation of batteries, extend their service life, and mitigate the risk of thermal runaway. Lithium-ion batteries accumulate heat during discharge, and pure phase change material (PCM) cooling systems are limited by low thermal conductivity, leading to excessive battery temperature rise and poor temperature uniformity. To address this problem, RT42 (a paraffin-based PCM with a melting temperature range of 311.15–316.15 K) was selected as the PCM in this study. The battery thermal management system (BTMS) coupling RT42 with a three-dimensional fin network structure was designed. Numerical simulations were conducted via ANSYS Fluent, and the enthalpy-porosity method was adopted to simulate the PCM phase change process. The effects of fin distribution, spacing and layer number on BTMS performance were systematically investigated and compared. Results show that the heat transfer process in the PCM can be significantly improved due to the three-dimensional fin network, and the battery maximum temperature can be reduced by 7.53 K compared with the pure PCM system. This study provides theoretical support for the design and optimization of high-efficiency BTMS.
Chu et al. (Thu,) studied this question.