A Foreign Object Detection Method for Belt Conveyors Based on an Improved YOLOX Model

As one of the main pieces of equipment in coal transportation, the belt conveyor with its detection system is an important area of research for the development of intelligent mines. Occurrences of non-coal foreign objects making contact with belts are common in complex production environments and with improper human operation. In order to avoid major safety accidents caused by scratches, deviation, and the breakage of belts, a foreign object detection method is proposed for belt conveyors in this work. Firstly, a foreign object image dataset is collected and established, and an IAT image enhancement module and an attention mechanism for CBAM are introduced to enhance the image data sample. Moreover, to predict the angle information of foreign objects with large aspect ratios, a rotating decoupling head is designed and a MO-YOLOX network structure is constructed. Some experiments are carried out with the belt conveyor in the mine’s intelligent mining equipment laboratory, and different foreign objects are analyzed. The experimental results show that the accuracy, recall, and mAP50 of the proposed rotating frame foreign object detection method reach 93.87%, 93.69%, and 93.68%, respectively, and the average inference time for foreign object detection is 25 ms.