Using Simulator to Prepare for Total Loss Risk Scenarios Utilizing Controlled Mud Cap Drilling in the Barents-Sea

Abstract The objective was to be prepared for a total and sudden loss scenario while drilling and coring a challenging well in the Barents sea. A dual-gradient Controlled Mud Level (CML) system with Controlled Mud Cap Drilling (CMCD) mode was installed on the rig to manage minor and/or total losses. Prior to spud of the section, an advanced dynamic simulator with the actual well configuration loaded was used to conduct offline training, and prepare the drilling team and involved service personnel for the operation. Experience from previous wells in the area identified the risk of drilling into karstified carbonate zones with the potential of leading to total and sudden losses. An advanced dynamic simulator was used to reflect the details of the CML system to be used. The rig crew together with the CML operator and other involved service personnel were trained on how to manage a total loss scenario by switching from CML to CMCD mode. All relevant operational procedures were used as a basis for creating training scenarios and operational preparations for the exercises. This paper will briefly present the simulator set-up, the operation/training procedures and results from the training. Feedback from the operation itself will also be described including lesson-learned from utilizing a full-scale dynamic simulator with the actual well loaded during preparation for operation.