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July 12, 2026Polymer Engineering and Science0 citations

The Improvement of Electrical Insulation Performance and Its Mechanism of High Thermal Conductivity Silicone Rubber Composites

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隗隗含涛LWLianyi WangRLRenyou Li

Key Points

  • This study aims to enhance the thermal conductivity and electrical insulation performance of silicone rubber using a composite strategy.
  • Proposed a multidimensional particle composite strategy to improve performance.
  • Investigated various particle forms including Al2O3 and BNNs.
  • Conducted simulation calculations of FFV and MSD to evaluate the effects.
  • 180 phr of Al2O3 increased thermal conductivity by 317.3% and breakdown strength by 64.8%.
  • Adding 15 phr of BNNs further enhanced thermal conductivity by 23% and breakdown strength by 24.4%.
  • The study revealed the regulatory mechanism of multi-shaped inorganic fillers on insulation performance.

Abstract

ABSTRACT Silicone rubber (SiR) exhibits excellent electrical, mechanical and antifouling properties, and is widely used in power equipment, such as insulators and cable accessories. With the increasing popularity of high‐voltage and high‐power equipment, higher requirements have been imposed on the thermal conductivity and insulation performance of SiR. In this study, a multidimensional particle composite strategy was proposed to enhance the thermal conductivity of SiR, and the influence of various particle forms on its electrical insulation performance was thoroughly investigated. The results showed that 180 phr by mass of Al 2 O 3 increased the thermal conductivity and breakdown strength of the composite material compared to pure SiR by 317.3% and 64.8%, respectively. Introducing 15 phr by mass of BNNs into the aforementioned composite material further increased the thermal conductivity and breakdown strength by 23% and 24.4%, respectively. Through simulation calculations of FFV and MSD, this study revealed the regulatory mechanism of multi‐shaped inorganic fillers on the insulation performance of SiR, achieving simultaneous improvement of heat dissipation and insulation performance, and providing theoretical support for the engineering application of such composite materials in electrical equipment.

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Cite This Study

隗含涛 et al. (2026) studied this question.

synapsesocial.com/papers/6a5331064f7abc118aded70dhttps://doi.org/10.1002/pen.70663
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