Ultrasonic Study of Longitudinal Critically Refracted and Bulk Waves of the Heat-Affected Zone of a Low-Carbon Steel Welded Joint under Fatigue

Currently, ultrasonic methods for assessing the fatigue lifetime of various structural materials are being actively developed. Many steel constructions are made by welding. The weld heat-affected zone is the weak point of the construction, as it is most susceptible to destruction. Therefore, it is actually important to search for acoustic parameters that uniquely characterize the structural damage accumulation in the heat-affected zone of a welded joint in order to predict failure. In this work, the specimens were made from the base metal and the welded joint’s heat-affected zone. The specimens were subjected to uniaxial tension–compression under a symmetrical cycle in the region of low-cycle fatigue with control of the strain amplitude. The propagation bulk velocities of longitudinal, shear waves and subsurface longitudinal critically refracted (LCR) waves during cyclic loading were studied. The acoustic birefringence of shear waves was calculated, and a similar parameter was proposed for longitudinal and LCR waves. The dependence of the elastic modulus ratio on the cycle ratio was obtained. It was shown that the acoustic parameters change most intensively in the heat-affected zone. According to the data of the C33/C55 ratio changes measured through the ultrasonic method, a formula for calculating the remaining fatigue life in the heat-affected zone was proposed.