Mechanics behavior and failure mechanism of the intralayer carbon/glass hybrid rod

Abstract The carbon/glass hybrid rod exhibits high tensile strength, light weight, and strong corrosion resistance. However, the bottleneck of interlayer splitting exists in the interlayer hybrid rod, severely impeding safe operation. To solve the problem of rod splitting, this paper proposed a new scheme of an intralayer carbon/glass hybrid rod. Based on the material constitutive model, a full‐scale simulation model was developed. The stress distribution and deformation of the hybrid rod were analyzed and the progressive damage mechanism of the hybrid rod was explained. The results indicated that, for the intralayer carbon/glass hybrid rod, (a) the ultimate experimental tensile load witnessed a significant increase, rising by 14.0% from 452.4 to 515.7 kN compared to the interlayer hybrid rod; (b) the numerical model predicted the tensile load of 525.9 kN, with an error of 1.9% compared to the test result, meeting engineering accuracy requirements; (c) the elastic deformation stage saw a 146.7% increase from 280.2 to 691.3 MPa in the maximum axial stress of the carbon‐fiber layer, and a 120% increase from 89.8 to 198.0 MPa in the maximum radial stress of the glass fiber layer as the tensile displacement increased from 0.16 to 0.32 mm. In conclusion, the intralayer carbon/glass hybrid rod proposed in this paper can significantly improve the tensile strength compared to the interlayer hybrid rod, which can accelerate the application of carbon/glass hybrid rods in oil and gas fields. Highlights According to the problem of interlayer splitting in the interlayer carbon/glass hybrid rods, a novel scheme of an intralayer carbon/glass hybrid rod was proposed. Based on the material constitutive model, a full‐scale simulation model of an intralayer carbon/glass hybrid rod was developed to analyze the stress distribution and deformation response under tensile load. The dynamic progressive damage analysis method for intralayer carbon/glass hybrid rods was proposed to reveal the damage evolution mechanism.