Kinematic Calibration of Serial and Parallel Robots Based on Finite and Instantaneous Screw Theory

In current robot calibration approaches, the error propagation and identification of serial and parallel robots fail to be solved intuitively and generically, resulting in an inefficient calibration implementation and a low accuracy improvement. In this article, we present a generic error modeling method of serial robots and extend to parallel robots by finite and instantaneous screw (FIS) theory. The differential map and the explicit description of FIS on the robot motions enable a concise error modeling of the serial robot. The identifiability of errors in serial robot is discussed. The maximum independent errors are proved to be 4r + 2p + 6, where r and p are the numbers of revolute and prismatic joints, respectively. Based on the error mapping of serial limbs, reciprocal twist and wrench are introduced to consider the interaction among limbs and reveal the error propagation of the parallel robot. Then, the identification algorithms with high robustness and efficiency are investigated for the serial and parallel robots. Specifically, the conventional ill-conditioning problems of parallel robots are addressed. Finally, the proposed kinematic calibration framework for both types of robots are compared with the existing methods, and verified by simulations and experiments. The results show that our calibration approach improves the robot accuracy in a robust and efficient manner.