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ABSTRACT: This study presents a method for early identification of AM-suitable components and circular design routes. A structured, data-lean questionnaire with AHP-based weighting, combined with rule-based R-strategy identification and an AM-specific feasibility gate, enables transparent screening in early development. Demonstrated on a structural bus component for both diesel and electric operation, the approach proposes a dominant R-strategy and integrates a prospective LCA-in-the-loop workflow, showing how early circularity signals and life-cycle feedback inform robust redesign decisions.
Scherer et al. (Thu,) studied this question.