Strength and Water Absorption Behavior of Untreated Coconut Fiber-Reinforced Mortars: Experimental Evaluation and Mix Optimization

This study investigates the use of untreated coconut coir fibers as a sustainable reinforcement in cement mortars, with emphasis on the combined effects of fiber content (0.5–2.0% by volume) and length (10–25 mm) on mechanical performance and water absorption. Sixteen mortar mixes were tested for water absorption, flexural and compressive strength, and microstructural characteristics. Results showed that moderate fiber addition significantly improved both strength and durability. The optimal mix (1.0% fiber, 15 mm length) achieved 8.36 MPa in flexural and 29.28 MPa in compressive strength, representing 61% and 131% improvements over the control, respectively. It also recorded the lowest water absorption (8.38%), attributed to improved fiber–matrix bonding and densification of the interfacial transition zone, as confirmed by Scanning Electron Microscopy. In contrast, excessive fiber dosages led to agglomeration, reduced workability, and diminished performance. A third-degree polynomial regression model was developed to predict mechanical properties based on fiber parameters. The findings demonstrate the feasibility of using untreated coconut waste fibers to enhance mortar performance while contributing to sustainable construction practices aligned with circular economy principles and SDGs. This work provides practical insights into fiber optimization and supports broader adoption of bio-based materials in cementitious systems.