Experimental Study on the Mechanical Properties of Metallurgical Slag Aggregate Concrete and Artificial Aggregate Concrete

Three types of aggregate, including metallurgical slag aggregate (steel slag, copper slag, and iron sand), rare earth porcelain sand (REPS) aggregate as artificial aggregate, and recycled aggregate, were selected to produce concrete with the same basic mixture proportions in order to investigate the influence of aggregate types and aggregate replacement rates on their mechanical properties. Three levels of aggregate replacement rate—20%, 35%, and 50% for coarse aggregate (CA) and 20%, 30%, and 40% for fine aggregate (FA)—were employed in this study. The results indicate that replacing natural sand with metallurgical slag aggregate as FA enhances the mechanical properties of concrete. Among these, iron sand (IS) shows superior enhancement effects compared with copper slag (CS), and CS outperforms steel slag (SS). Specifically, at a 30% IS replacement rate, the compressive strength and splitting tensile strength of IS aggregate concrete are 32.8% and 35.6% higher than those of natural aggregate concrete, respectively. REPS used as CA demonstrates significant improvements in compressive strength, while REPS used as FA notably enhances splitting tensile strength. For recycled aggregate concrete with recycled coarse aggregate replacement rates of 35% and 50%, mechanical properties are effectively strengthened by incorporating CS as FA at a 30% replacement rate and REPS as CA at a 20% substitution ratio, respectively. Additionally, XRF and XRD techniques were employed to confirm aggregate composition and were combined with SEM and EDS techniques to analyze the concrete microstructure, clarifying the strengthening mechanisms of metallurgical and artificial aggregates on concrete.