Controlling the Mechanical Response of Stochastic Lattice Structures Utilizing a Design Model Based on Predefined Topologic and Geometric Routines

The paper explores enhancing the mechanical behavior of stochastic lattice structures through a semi-controlled design approach. By leveraging the Gibson-Ashby model and predefined geometric routines, the study aims to optimize the mechanical response of lattice structures under compressive stress. Transitioning from stochastic to semi-controlled tessellation using Rhinoceros 7 software enables more predictable deformation behavior. Design parameters such as node formation, strut thickness, and lattice generation patterns are correlated with relative density to regulate stiffness and strength. Experimental validation using Acrylic Styrene Acrylonitrile (ASA) filament demonstrates the effectiveness of the proposed design model. The research emphasizes the importance of understanding internal mechanics by introducing a novel design approach to control geometry and topology arrangement in shaping lattice properties. By introducing a semi-controlled mechanism, the study seeks to improve the reliability and uniformity of mechanical responses in lattice structures. The findings highlighted the benefits of semi-controlled design approaches in achieving tailored mechanical properties. Specimens were compression tested in quasi-static uniaxial loading and showed that structures created with parabolic distribution dimensioned by hp=0.5hv originated the most reliable and most vital mechanical response compared with other design models, including typical Voronoi distribution. The improved mechanical response in between proposed design models constantly progressed by about 15% on average consecutively, starting from the parabolic distribution dimensioned by hp=1.0hv as the weakest ranked, up to the best one, dimensioned by hp=0.5hv, even better than the typical Voronoi distribution. The proposed design model has introduced an entirely novel approach that significantly enhances the product’s volume tessellation using routines that guarantee the validity of geometric and topologic entities. Uniaxial compression tests on lattice blocks highlighted the effect of the proposed approach on the mechanical properties of these structures, having shown particularly crucial repeatability and stability. Overall, the paper contributes to advancing the field of lightweight lattice structures through the novel design methodology and material characterization.