Using a One-Dimensional Convolutional Neural Network with Taguchi Parametric Optimization for a Permanent-Magnet Synchronous Motor Fault-Diagnosis System

Hyperparameter tuning requires trial and error, which is time consuming. This study employed a one-dimensional convolutional neural network (1D CNN) and Design of Experiments (DOE) using the Taguchi method for optimal parameter selection, in order to improve the accuracy of a fault-diagnosis system for a permanent-magnet synchronous motor (PMSM). An orthogonal array was used for the DOE. One control factor with two levels and six control factors with three levels were proposed as the parameter architecture of the 1D CNN. The identification accuracy and loss function were set to evaluate the fault-diagnosis system in the optimization design. Analysis of variance (ANOVA) was conducted to design multi-objective optimization and resolve conflicts. Motor fault signals measured by a vibration spectrum analyzer were used for fault diagnosis. The results show that the identification accuracy of the proposed optimization method reached 99.91%, which is higher than the identification accuracy of 96.75% of the original design parameters before optimization. With the proposed method, the parameters can be optimized with a good DOE and the minimum number of experiments. Besides reducing time and the use of resources, the proposed method can speed up the construction of a motor fault-diagnosis system with excellent recognition.