Vision-based FDM Printing for Fabricating Airtight Soft Actuators

Pneumatic soft robots are typically fabricated by molding, a manual fabrication process that requires skilled labor. Additive manufacturing has the potential to break this limitation and speed up the fabrication process but struggles with consistently producing high-quality prints. We propose a low-cost approach to improve the print quality of desktop fused deposition modeling by adding a webcam to the printer to monitor the printing process and detect and correct defects such as holes or gaps. We demonstrate that our approach improves the air-tightness of printed pneumatic actuators while reducing the need for fine-tuning printing parameters. Our approach presents a new option for robustly fabricating airtight, soft robotic actuators.