Aiming at the contradiction between forming quality and efficiency in the existing research on thick-layer laser powder bed fusion (LPBF) manufacturing of Ti6Al4V, this study focused on the influence of near-circular keyhole defects caused by scanning speed on the short-term mechanical properties of Ti6Al4V alloy manufactured by high-efficiency LPBF with a 100 μm layer thickness, the build rate of which reached 14 mm3/s. When the scanning speed decreased to 800 mm/s, the relative density decreased from 99.87% to 99.27%, and the maximum pore size increased from 19.6 μm to 87.2 μm. Under the conditions of high relative density (above 99.8%) and maximum pore size less than 20 μm, the annealed Ti6Al4V samples could achieve a tensile strength of 1009.7 MPa, a yield strength of 914.0 MPa, an elongation of 15.2%, and an impact toughness of 41.71 J/cm2. With the increase in porosity and a maximum pore size exceeding 50 μm, the tensile strength became more unstable and exhibited a declining trend, while the impact toughness decreased by more than 5%. This is mainly attributed to the stress concentration around large-sized pores, leading to the easy generation of long and deep cracks at the edges and reducing the material’s ability to resist crack initiation and propagation.
Qiu et al. (Fri,) studied this question.