Sustainable Paving Blocks Using Alkali-Activated Furnace Slag and Recycled Aggregates

This research explores the use of industrial waste as an alternative to natural raw materials, promoting a circular economy in the construction sector. It specifically investigates the manufacturing of paving blocks using blast furnace slag and recycled aggregates. Paving blocks were produced without altering typical industry conditions, entirely replacing cement with alkaline-activated blast furnace slag. The study replaced natural aggregate in three proportions (20%, 50%, and 100%) with three types of recycled aggregates: concrete recycled aggregate (CA), masonry recycled aggregate (MA), and recycled mixed aggregate (RMA), in both coarse and fine fractions. The experimental procedure analysed the impact of recycled aggregates in an alkaline-activated slag matrix through three phases: characterising physical properties (mechanical properties, water absorption, density, abrasion resistance, and slip resistance), evaluating leaching behaviour, and conducting a life cycle analysis. The results of physical characterisation were statistically analysed using principal component analysis (PCA). The results obtained show the feasibility of manufacturing paving blocks with blast furnace slag by completely replacing the natural aggregate with the coarse fraction of the three recycled aggregates used and replacing up to 20% in the case of using the fine fraction. The properties of the paving blocks manufactured with slag depend mainly on the degree of substitution of natural aggregate with the recycled aggregate. All paving blocks can be considered environmentally safe from leaching according to the Dutch Soil Quality Decree. Paving blocks made from alkali-activated ground granulated blast furnace slag and recycled aggregates generate a lower carbon footprint compared to concrete paving blocks.