Effects of Fly Ash Dosage on Shrinkage, Crack Resistance and Fractal Characteristics of Face Slab Concrete

The crack resistance of face slab concretes to various shrinkages is crucial for the structural integrity and the normal operation of concrete-faced rockfill dams (CFRDs). In this work, the effects of fly ash with four dosages (i.e., 10%, 20%, 30% and 40%) on the drying shrinkage, autogenous shrinkage and the cracking resistance of face slab concrete were studied. Besides, the difference in shrinkage behavior due to fly ash addition was revealed from the viewpoint of the pore structure and fractal dimension of the pore surface (Ds). The findings demonstrate that (1) the incorporation of 10–40% fly ash could slightly reduce the drying shrinkage by about 2.2–13.5% before 14 days of hydration, and it could reduce the drying shrinkage at 180 days by about 5.1–23.2%. By contrast, the fly ash addition could markedly reduce the autogenous shrinkage at early, middle and long-term ages. (2) Increasing fly ash dosage from 0 to 40% considerably improves the crack resistance of concrete to plastic shrinkage. Nevertheless, the increase in fly ash dosage increases the drying-induced cracking risk under restrained conditions. (3) The pore structures of face slab concrete at 3 and 28 days become coarser with the increase in fly ash dosage up to 40%. At 180 days, the pore structures become more refined as the fly ash dosage increases to 30%; however, this refinement effect is not as appreciable as the fly ash dosage increases from 30% to 40%. (4) The Ds of face slab concrete is closely related with the concrete pore structures. The Ds of face slab concrete at a. late age increases from 2.902 to 2.946 with increasing of the fly ash dosage. The pore structure and Ds are closely correlated with the shrinkage of face slab concrete. (5) The fly ash dosage around 30% is optimal for face slab concretes in terms of lowering shrinkage and refining the pore structures, without compromising much mechanical property. However, the face slab concretes with a large fly ash dosage should be well cured under restrained and evaporation conditions at an initial hydration age.