The functional valorization of waste fabrics, particularly their conversion into flexible low-cost, high-performance electrodes, holds significant promise for resource sustainability and the development of advanced energy technologies. Here, a NiB/Cu/polyester fabric (PF) composite electrode was fabricated via two-step electroless plating on waste PF and was demonstrated as a bifunctional electrocatalyst for methanol oxidation (MOR) and urea oxidation (UOR). The morphology, crystal structure, surface chemical state, and wettability of the electrodes were characterized using SEM, TEM, XRD, XPS, and contact angle measurements. The Cu interlayer critically enhanced interfacial wettability, intrinsic catalytic activity and stability. At 0.8 V, the NiB/Cu/PF electrode delivered average current densities of 312 mA·cm−2 for MOR and 288 mA·cm−2 for UOR, outperforming NiB/PF by 27.9% and 9.1%, respectively. After 2000 accelerated degradation cycles with electrolyte renewal, MOR and UOR activities were retained at 91.6% and 105.0%, respectively. Remarkably, the Cu interlayer conferred exceptional mechanical–electrochemical robustness: following 100 sequential bending and twisting deformations, current density retention ranged from 84.6% to 96.7% across multiple test configurations. The Cu interlayer acted as a flexible stress buffer during mechanical deformation, effectively improving the adhesion between the coating and the substrate.
Hou et al. (Wed,) studied this question.