Contactless Power Delivery System for Mining Applications

The ability to transfer large amounts of electrical power (up to 1 MW) to a moving load has traditionally used means that are unreliable, inefficient, and potentially unsafe. These include sliding or rolling metal contacts, sliding carbon brushes, and trailing cables. More recently, flat inductively coupled coils have been used to help mitigate these problems. Except for the inductively coupled coils, these techniques have not been developed with the capabilities of power electronics in mind. This paper presents the first conceptual description of a power delivery system design unifying power electronics and a coaxial-winding transformer for devices that require a contactless connection and/or relative motion while delivering large amounts of power. The transformer's unique characteristics and how they might be used to advantage in combination with power electronics are emphasized. Potential applications are flexible power distribution, material handling, electric vehicle boost, and battery opportunity recharge. Test results of a small scale prototype are presented and verify these initial concepts.