Mitigating Environmental Impact Through the Use of Rice Husk Ash in Sustainable Concrete: Experimental Study, Numerical Modelling, and Optimisation

Cement production significantly contributes to CO2 emissions (8% of worldwide CO2 emissions) and global warming, accelerating climate change and increasing air pollution, which harms ecosystems and human health. To this end, this research investigates the fresh and hardened properties of sustainable concrete fabricated with three different replacement percentages (0%, 5%, and 10% by weight) of ordinary Portland cement (OPC) using rice husk ash (RHA). The hardened properties were evaluated at 14, 28, 60, 90, and 120 days of water curing. In addition, data-based models were developed, validated, and optimised, and the models were compared with experimental results and validated with the literature findings. The outcomes reveal that the slump values increased (17% higher) with the increased content of RHA, which aligns with the lower temperatures (12% lower) of freshly mixed concrete with RHA than the control mix (100% OPC). The slopes of the stress–strain profiles decreased at early ages and improved at longer curing ages (more than 28 days), especially for mixes with 5% RHA. The compressive strength decreased slightly (18% at 28 days) with increased percentages of RHA, which was minimised with increased curing ages (8% at 90 days). The data-based model accurately predicted the stress–strain profiles (coefficient of determination, R2 ≈ 0.9950–0.9993) and compressive strength at each curing age, including crack progression (i.e., highly nonlinear region) and validates its effectiveness. In contrast, the optimisation model shows excellent results, mirroring the experimental data throughout the profile. These outcomes indicate that the 10% RHA could potentially replace OPC due to its lower reduction in strength (8% at 90 days), which in turn lowers CO2 emissions and promotes sustainability.