Application of Machine Learning to the Prediction of Surface Roughness in the Milling Process on the Basis of Sensor Signals

This article presents an investigation of the use of machine learning methodologies for the prediction of surface roughness in milling operations, using sensor data as the primary source of information. The sensors, which included current transformers, a microphone, and displacement sensors, captured comprehensive machining signals at a frequency of 10 kHz. The signals were subjected to preprocessing using the Savitzky-Golay filter, with the objective of isolating relevant moments of active material machining and reducing noise. Two machine learning models, namely Elastic Net and neural networks, were employed for the prediction purposes. The Elastic Net model demonstrated effective handling of multicollinearity and reduction in the data dimensionality, while the neural networks, utilizing the ReLU activation function, exhibited the capacity to capture complex, nonlinear patterns. The models were evaluated using the coefficient of determination (R²), which yielded values of 0.94 for Elastic Net and 0.95 for neural networks, indicating a high degree of predictive accuracy. These findings illustrate the potential of machine learning to optimize manufacturing processes by facilitating precise predictions of surface roughness. Elastic Net demonstrated its utility in reducing dimensionality and selecting features, while neural networks proved effective in modeling complex data. Consequently, these methods exemplify the efficacy of integrating data-driven approaches with robust predictive models to improve the quality and efficiency of surface.