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Failure modes of electrospun polymer nanofibers are reported. The nanofibers have diameters in the range of 80–400 nm and lengths greater then several centimeters. The nanofibers fail by a multiple necking mechanism, sometimes followed by the development of a fibriliar structure. This phenomenon is attributed to a strong stretching of solidified nanofibers by the tapered accumulating wheel (electrostatic lens), if its rotation speed becomes too high. Necking has not been observed in the nanofibers collected on a grounded plate.
Zussman et al. (Thu,) studied this question.