A Hybrid Cascaded Multilevel Converter for Battery Energy Management Applied in Electric Vehicles

In electric vehicle (EV) energy storage systems, a large number of battery cells are usually connected in series to enhance the output voltage for motor driving. The difference in electrochemical characters will cause state-of-charge (SOC) and terminal voltage imbalance between different cells. In this paper, a hybrid cascaded multilevel converter which involves both battery energy management and motor drives is proposed for EV. In the proposed topology, each battery cell can be controlled to be connected into the circuit or to be bypassed by a half-bridge converter. All half-bridges are cascaded to output a staircase shape dc voltage. Then, an H-bridge converter is used to change the direction of the dc bus voltages to make up ac voltages. The outputs of the converter are multilevel voltages with less harmonics and lower dv/dt, which is helpful to improve the performance of the motor drives. By separate control according to the SOC of each cell, the energy utilization ratio of the batteries can be improved. The imbalance of terminal voltage and SOC can also be avoided, fault-tolerant can be easily realized by modular cascaded circuit, so the life of the battery stack will be extended. Simulation and experiments are implemented to verify the performance of the proposed converter.