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In this paper, we discuss a method to achieve safe autonomous robot system coexistence (or Kyozon in Japanese). First, we clarify human pain tolerance and point out that a robot working next to an operator should be covered with a soft material. Thus, we propose a concept and a design method of covering a robot with a viscoelastic material to achieve both impact force attenuation and contact sensitivity, keeping within the human pain tolerance limit. We stress the necessity of a simple robot system from the viewpoint of reliability. We provide a method of sensing contact force without any force sensors by monitoring the direct drive motor current and velocity of the robot. Finally, we covered a two-link arm manipulator with the optimum soft covering material, and applied the developed manipulator system to practical coexistence tasks.
Suita et al. (Tue,) studied this question.