Selective laser melting of Zn–Ag alloys for bone repair: microstructure, mechanical properties and degradation behaviour

Zn possesses good biodegradability and biocompatibility, but its strength and hardness are insufficient for bone implants. In this study, Ag was introduced into Zn to improve the mechanical properties by selective laser melting. The results showed that Ag was dissolved in Zn, which generated constitutional undercooling in front of the advancing solid/liquid interface during solidification, making more nucleation events occur and thus refining the grains. When Ag content exceeded its solid solubility in Zn, AgZn3 phase is formed, which acted as active nucleation sites for Zn grains, further refining the grains. The refinement of the grains effectively hindered the plastic deformation and dislocation. As a result, the compressive strength and hardness were improved by about 100% and 116%, respectively. When Ag content continued increasing and became excessive, AgZn3 phase grew rapidly, coarsening the grains. Accordingly, the mechanical properties slightly decreased. These results demonstrated that the Zn–Ag alloys are potential implant biomaterials.