Digital Twin in Industry 4.0: Technologies, Applications and Challenges

The digital transformation that is on-going worldwide, and triggered by the Industry 4.0 initiative, has brought to the surface new concepts and emergent technologies. One of these new concepts is the Digital Twin, which recently started gaining momentum, and is related to creating a virtual copy of the physical system, providing a connection between the real and virtual systems to collect and analyze and simulate data in the virtual model to improve the performance of the real system. The benefits of using the digital twin approach is attracting significant attention and interest from research and industry communities in the last few years, and its importance will increase in the upcoming years. Having this in mind, this paper surveys and discusses the digital twin concept in the context of the 4th industrial revolution, particularly focusing the concept and functionalities, the associated technologies, the industrial applications and the research challenges. The applicability of the digital concept is illustrated by the virtualisation of an UR3 collaborative robot which used the V-REP simulation environment and the Modbus communication protocol.