Passive Thermography Based Bearing Fault Diagnosis Using Transfer Learning With Varying Working Conditions

Bearing is one of the core components of any rotating machine, and its failure is widespread. This reason drives continuous monitoring and detecting bearing faults during machine operation to warn operators and prevent unforeseen damage. This paper proposes an intelligent Passive Thermography (PTG) based fault diagnosis technique for detection of bearing faults using Convolutional Neural Network (CNN) with Transfer Learning (TL) under varying working conditions. The validation of the proposed method has been done on three different datasets; bearing test rig dataset has been taken as a source domain data while Induction Motor (IM), and Machine Fault Simulator (MFS) datasets have been taken as target domain data. The proposed method enables and speeds up the training process of CNN towards accurate adaptation for fault diagnosis approach in the escalated time frame. The experimental results demonstrated that the suggested approach could successfully learn transferable characteristics from the source domain model, which can cope with the issue of limited availability of training data required for the target domain. The classification accuracy on the target domain dataset were varied in the range of 89 -95.4 % in the case of the IM dataset and 96.5-97.5% in the case of the MFS dataset. Moreover, it shows the benefits of the suggested method, which may be utilized as an effective non-invasive diagnostic tool for rotating machines to avoid unexpected system shutdowns.