A study of surface fatigue wear and influence of contaminated lubricant in journal bearing system using tribological and vibration analyses

In the present work, journal bearing performance was evaluated using condition monitoring processes namely wear debris, vibration signal, lubricant oil degradation and temperature analyses. The journal bearing system was operated at 800 rpm and 200 N constant speed and load over a period of 1200 h. The lubricant oil samples were collected for every 300 h of test duration for oil degradation and wear particle analyses by using Fourier transform infrared radiation (FTIR) and scanning electron microscope/energy dispersive X-ray spectroscopy (SEM/EDS) techniques, respectively. FTIR results provided specific chemical bonds and functional groups contained in the degraded oil. The vibration signals were acquired for every 100 h of operation, and a fast Fourier transform (FFT) frequency spectrum technique was employed for vibration signal analysis. The friction coefficient and specific wear rate parameters were considered to evaluate the tribological performance of the journal-bearing system. Statistical parameters, namely root-mean-square and kurtosis, were evaluated. Wear mechanisms such as abrasive, adhesive and surface fatigue wear were observed on the journal-bearing contact surfaces using a USB optical microscope. The scoring on the bearing element confirmed the fault development and resulted in an increase in vibration amplitudes. Higher mass loss in the bearing material was observed due to high friction and wear rates owing to its being a softer material than that of the journal material. The results obtained from the aforementioned parameter assessment techniques provided a reliable information on the defects which appeared on journal-bearing contact surfaces.