Low-Cost System with Transient Reduction for Automatic Power Factor Controller in Three-Phase Low-Voltage Installations

In power engineering, the importance of maintaining a high power factor in low-voltage electrical installations is known. In power substations for industry, the usual method of coupling is to use an automatic power factor controller which connects capacitors banks (with electromagnetic contactors). Sometimes, AC reactors are connected to the phases of the capacitors banks (to reduce transient phenomena and the deforming regime), depending on the desired value of the power factor. This paper presents an analysis (more focused on experimentation) of a low-cost system for automatic regulation of the power factor with a reduction in transients and an increase in the life of contactors (eliminating the electric arc during switching on), with capacitors banks for low-voltage three-phase installations that connect the capacitors banks by means of one three-phase solid-state relay (an expensive device for a quality device; one is used for all capacitors banks) and using several electromagnetic contactors. The automatic power factor adjustment system has a controller with a microprocessor with six outputs, controlled by the phase shift between the current (measured with a current transformer proportional to the current in a bar) and the phase voltage, which is part of a system of distribution bars (L1,2,3, N) from which electrical consumers (e.g., induction motors) are supplied. To reduce transients when connecting capacitors banks, a three-phase solid-state relay and two related electromagnetic contactors are used for each capacitors bank. The automatic power factor controller is connected to two low-capacity PLCs that control the logic of connecting the capacitors banks to reduce transients. By using the proposed regulation system, a cheaper control solution is obtained compared to the use of one solid-state relay for each capacitors banks, under the conditions in which the power factor adjustment is made as in the classic solution. If twelve capacitors banks are used, the proposed installation is 22.57% cheaper than the classical power factor regulation installation.