Multi-sensor data fusion reconstruction method for vibration dynamic responses of aerospace structures

The dynamic responses of key locations are important inputs for the life and reliability assessment of spacecraft structures. Due to the limited sensing resources, most critical responses are difficult to measure directly. A structural dynamic response reconstruction method is necessary. The responses of target locations can be reconstructed based on the empirical mode decomposition (EMD) of measured signals and the modal superposition. However, the structural modal information contained in the measured signal of a single sensor is limited, affecting the reconstruction accuracy. In this paper, a response reconstruction method based on multi-sensor data fusion is proposed. It is applied to a main load-bearing structure of a spacecraft and its typical components to verify its strain response reconstruction effect under random vibration loads. The experimental results show that multi-sensor data fusion improves the strain reconstruction accuracy. The maximum reduction in reconstruction error is from 8.7% to 1.3%. The reconstruction accuracy is further improved with the increase in the number of sensors. The optimal weighted fusion strategy for this problem is the weights defined by the Euclidean distance (EUC) or the dynamic time warping distance (DTW). The fusion results show a better performance with the increase in the power of the defined distance. The proposed multi-sensor fusion method improves the reconstruction accuracy via supplementing structural information to each other and eliminating the instability of single measured signals. More accurate dynamic responses via reconstruction reduce the large input uncertainty in life prediction and lay the foundation for building structural digital twins and managing structural health more effectively.