A Timoshenko-Ehrenfest beam model for simulating Langevin transducer dynamics

The Langevin transducer is a widely used power ultrasonic device across both medical and industrial applications, from orthopaedic surgery to drilling and welding. It is a sandwich-type device which typically consists of piezoelectric ceramic rings between two metallic end-masses. The transducer is commonly operated at a particular resonant mode to deliver ultrasonic vibrations to a target structure of interest, and is generally modelled as using approaches including the transfer matrix method and electromechanical equivalent circuit methods. Here, we propose a variational framework to study the dynamics of the Langevin transducer based on the Timoshenko-Ehrenfest beam theory and Hamilton's principle. The variational equation derived from this model is then discretized by the standard finite element method with spectral elements. To verify the proposed one-dimensional electromechanical model, the computed resonance frequencies, or natural frequencies, of the one-dimensional model are compared to those of a three-dimensional finite element model with respect to varying geometry parameters characterizing the transducer. The results of the reduced one-dimensional and full three-dimensional models are then compared to those measured through an experimental investigation consisting of laser Doppler vibrometry. This is undertaken for the first ten eigenfrequencies, including longitudinal and bending modes, where normalized amplitudes and vibration mode shapes are reported. The close correlation between modelling and experiment demonstrates that the proposed one-dimensional electromechanical model can deliver results consistent with the full three-dimensional model and from experiment, thus verifying a rapid and reliable method for studying the free vibrations and dynamics of the Langevin transducer which accounts for the axial vibrations of the piezoelectric ceramic stack in all cases.