CFD investigation of flow hydrodynamics and optimization in an industrial‐scale annular lance with swirl flow

Abstract Swirling flow has been applied in various fields due to its ability to enhance mass, heat, and momentum transfer performance. However, the generation of swirling flow occurs at the price of augmenting the pressure drop, and enhancing the friction and shear intensity of the jet with respect to the reactor wall. In the present work, the impact of geometrical configurations of the swirler on the hydrodynamics of the fluid in an industrial‐scale annular lance is investigated via the computational fluid dynamics method, with the discussion of the friction coefficient of the lance walls. It shows that the axial flow injected from the central lance is transformed into a weak swirl flow upon the introduction of swirl flow generated in the casing pipe. Within the mixing region, the interaction between axial and swirl flows results in elevated turbulent kinetic energy. Notably, under varying geometrical configuration conditions, the pressure drop between the inlet of the central pipe and the outlet is maximized. Additionally, the highest friction factor appears at a height of 1.35 m along the middle shell, with a value of 96.67.